End-to-End Integrated Solution for Cotton Spinning, Weaving, Dyeing, Garment and Home Textiles
For group textile enterprises, we connect the five upstream and downstream processes — cotton spun yarn, greige fabric weaving, dyed fabric printing and dyeing, garment and finished home textile products — A unified data foundation for order kitting, process coordination, tiered cost accounting and one-code traceability. Compare OEE, quality and cost across group plants side by side; ask the AI assistant a single cross-plant question to know the production status of the entire group. Native multi-currency, multi-ledger and multi-language support for multinational groups.
Device–Edge–Cloud–Intelligence: data keeps getting sharper
From beam-based detection and real-time acquisition at the device layer, to LoRa gateway aggregation at the edge, to process and quality data consolidated in the cloud MES, and finally the Tianji TexOracle AI engine feeding prediction and scheduling decisions — data keeps flowing through the closed loop, making production ever more precise.
Not a simple patchwork of five-process MES — a native unified data base
Traditional approaches run one system for cotton spinning, another for weaving, another for dyeing, another for garment and another for home textiles, connected only by point-to-point interfaces — data breaks, traceability stalls and costs stay unclear. Zhisuo connects everything at the foundation layer: one system, full coverage.
Group five-process full-link opened
Cotton-spinning yarn first enters woven greige, the greige after outgoing directly flows into the dyeing vat-number, dyed finished-fabric can flow into garment cutting-and-sewing or home-textile cutting, One continuous batch number, no recoding, not a patchwork of independent five-process MES interfaces.
Unified Data Foundation: Order Kitting · Process Coordination · Tiered Costing · One-Code Traceability
Sales orders are scheduled at group level, and kitting rates are automatically synchronized across the cotton spinning, weaving, dyeing, garment and home textile processes; process parameters flow across processes without re-entry; costs are automatically calculated by process tier; From cotton-spinning yarn to home-textile / garment finished-product one-code forward-and-reverse traceability.
Cross-Plant OEE, Quality and Cost Dashboards for the Group
The headquarters dashboard displays each plant's OEE, first-pass yield, unit energy consumption, unit cost and on-time delivery rate side by side, Side-by-side comparison at a glance, so best practices from leading plants can be replicated across the group.
Multi-Language + Multi-Currency + Multi-Ledger · For Multinational Groups
Native 10 languages: Chinese, English, Japanese, Kazakh, Vietnamese, Malay, Indonesian, Arabic, French, Russian (with Arabic RTL support); multi-currency, multi-ledger and multi-time-zone support.
🤖 Cross-Plant AI Assistant: One Question, Whole-Group Answers
On a business trip, an executive can simply ask by voice: "Which plant has the lowest first-pass yield across the group this month?" or "What is the unit cost gap between the Vietnam plant and the China plants?" The AI Automatically aggregates cross-plant data and returns comparative analysis.
Native Support for 10 Languages, One Unified Platform for Overseas Plants
Whether your plants are in Jiangsu, Vietnam, Kazakhstan, Southeast Asia, Africa or Russian-speaking regions, One system supporting 10 languages simultaneously — no need to hire a local vendor to rebuild a new system in every country.
Know the Entire Group's Production Status in One Question · A Textile-Native LLM
For group executives, plant managers and frontline supervisors alike: no need to open a laptop, log into a system or read reports — just ask by voice on your phone, and the AI returns aggregated comparisons in seconds.
Try asking (just speak):
Try asking (just speak):
Yarn → Greige Fabric → Dyed Fabric → Finished Home Textiles · One Unified Batch Number, No Recoding
When a quality issue occurs at any stage, the exact raw material batch, loom, dyeing vat or operator can be pinpointed in 1 minute, and customer audit reports can be exported with one click.
Raw Yarn
Supplier batch / material grade / inspection reports bound at goods receipt by QR scan
Woven Greige Fabric
Warping → sizing → drawing-in → loom → greige fabric rolls, Warp breakage response within 0.3 s, pinpointing the exact warp yarn
Printed and Dyed Fabric
2,600+ Pantone TCX color cards plus a recipe library, automatic ΔE color difference calculation, digitalized vat-to-vat and batch-to-batch differences, ±0.5% chemical weighing with error-proofing
Finished Home Textiles
Set kitting traceability, Down filling alarms with ±2 g precision, needle detection records and one-click audit report export — overseas customer audits pass the first time.
Edge Nodes Run Smoothly On Site · Headquarters Sees the Whole Picture
Five-process linked product direct access
12 major modules covering loom monitoring, core-patent warp breakage integration, piece-rate wages, AI voice, 10 languages and the executive dashboard.
12 major modules including 2,600+ Pantone TCX color cards, a recipe library, automatic ΔE color difference calculation, weighing error-proofing, FTT and per-vat costing.
12 major modules including set kitting traceability, ±2 g down-filling precision alarms, pattern SKU BOM management, hanging system integration and one-click customer audit export.
Three-phase deployment: hardware entry point → MES + Station-Test → AI LLM + group rollout, with clear ROI and visible gains at every step.