Zhisuo Host-Computer Workstation Inspection System | Station-Test
Targeted at the outgoing end of hardware such as light-beam warp breakage devices, loom control boards, PDA terminals and barcode scanners, it completes ten inspections + five-state SN programming with permanent lock + QR-code label printing; every unit's factory baseline and full inspection journey are recorded, providing a cross-end traceable UID/SN record for MES-side use at customer sites. Natively supports 10 languages, with the built-in Zhisuo AI voice assistant for querying outgoing records.
SN Generation + Five-State Lock | Absolutely No Duplicate Numbers
SN rules are strictly compliant: transactions plus a unique constraint guarantee absolutely no duplicate numbers under concurrency, restart or cross-month operation; when the monthly sequence overflows at 9999 an explicit error is raised instead of cycling.
AI Voice Queries + 10-Language Deployment at the Outgoing End Too
Outgoing inspectors, the QC department and the after-sales department no longer need to leaf through ledgers - just ask by voice for the outgoing information of any SN / UID.
AI voice queries at the outgoing end
"What is the inspection result for SN=ZSZK-WDJ-2608-0123?" and "How many units failed outgoing inspection today?" - results in seconds, in 10 languages
Cross-end traceability in one sentence
When a UID is reported back from a customer site, just ask by voice "What is this UID's factory baseline? Who inspected it? Which year and month was it delivered?" and get the answer directly
10 languages + Arabic RTL
Chinese, English, Japanese, Kazakh, Vietnamese, Malay, Indonesian, Arabic, French, Russian
Strict read-only + audit trails
AI can only query and cannot change SNs/inspection results; all query and modification operations are fully recorded in ISO9001-grade audit logs
Key Features | All 12 Major Modules Covered
① Ten enterprise-standard inspections
All 10 items fully covered: appearance / operating power / communication / calibration / warp-break response ≤3 main-shaft revolutions / relay / laser ≤0.6 mW / protection / self-check / software functions
② Permanent SN lock (five states)
$FACTORYLOCK is written into firmware; after delivery the SN is bound to the UID and permanently tamper-proof, preventing SN swaps during returns/repairs from disrupting traceability
③ SN generation ZSZK-WDJ-YYMM
4-digit sequence with EXCLUSIVE transactions + unique constraint; absolutely no duplicate numbers under concurrency/restart/cross-month operation; overflow at 9999 raises an error instead of cycling
④ UID 96-bit format validation
The STM32 UID (0x1FFFF7E8) is strictly validated as 24-character uppercase HEX; invalid values follow the exception branch and are not entered into the database
⑤ SQLite database short connections + transactions
The three tables device/test_item_result/operation_log are created idempotently, with journal_mode=DELETE and immediate visibility across multiple processes
⑥ QR-code label printing of ten-item results
Model ZSZK-WDJ-01, SN, Laser Class 1, enterprise standard Q/320682 ZSZK 001-2026, company name, production date
⑦ Outgoing inspection reports
Pass/fail results clearly indicated | an inspection report (PDF + PNG) issued per unit, with ten-item inspection details, inspector, date and baseline values
⑧ Cross-end traceability at customer sites
On the MES side, customer sites look up factory baselines/inspection records by UID, supporting R&D improvement and fault localization
⑨ PDA mobile inspection
Workstation PDA buttons ≥44 px; scan-to-inspect / photo records / manual appearance checkboxes - frontline workers need no computer
⑩ Zhisuo AI voice assistant
Voice-query SN/UID factory records, today's pass rate and the TOP 3 fault causes in 10 languages - ready for direct use by the QC department
⑪ 10 languages
10 languages - Chinese, Japanese, English, Kazakh, Vietnamese, Malay, Indonesian, Arabic, French and Russian - with Arabic RTL; deployed in sync at overseas manufacturing bases
⑫ ISO9001 audit trails
All operations (writing SN / modifying inspections / shipping / returns and repairs) are fully logged, with one-click export for QC plant audits - passed the first time
Synergy with Companion Systems
After passing the ten Station-Test inspections + permanent SN lock at the outgoing end, factory baselines are traceable from customer sites and warp-break anomalies can be traced back.
The customer-site MES connects to Station-Test factory records by UID, enabling cross-end one-code traceability + AI root-cause analysis of hardware faults.