10Invention Patents · All Under Substantive Examination 1Software Copyright Registered · 2026SR1016542 2Software Copyrights · Pending Review 9Utility Model Patents · Accepted

Zhisuo AI smart manufacturingTextile Internet Platform
Run Your Factory by Voice

Centered on the Device–Edge–Cloud–Intelligence full-stack AI architecture, using our drop-wire-free light-beam warp-breakage detection hardware as the entry point, weaving/dyeing/finishing/home textile/plastic-weaving MES+ERP as the backbone, the LoomOS industrial-internet platform as the extension, and the Tianji price-forecasting engine as the decision brain, we build a software-hardware coordinated digital closed loop across the entire textile value chain.

10
invention patent count
1
Software copyright count
≤0.3ms
Warp-breakage response millisecond level
≥99%
Inspection accuracy percentage-level
Scroll Down
Device–edge–cloud–intelligence textile full-chain smart-manufacturing hero visual: four-layer collaboration of device endpoints, edge gateways, cloud MES and Tianji intelligent decision-making
Device–edge–cloud–AI four-layer synergy · full-chain smart manufacturing hero visual (simulated illustration)

Optical Detection Hardware + Industrial Software · Three Core Products

From light-beam warp-break detection hardware to textile MES and PP woven-bag MES — an integrated hardware-software loop. See Products for the full portfolio across cotton spinning / weaving / dyeing & finishing / apparel / home textiles / plastic woven.

End-to-End Smart Manufacturing Solution for Textiles

Cotton spinning → weaving → dyeing & finishing → apparel/home textiles, plus PP woven bags: hardware collects front-end data, software closes the shop-floor loop, SN/UID one-code lifelong traceability.

Customer Results in Practice

Real scenarios · Results from anonymized customers

Below are typical customer scenarios, anonymized with authorization, covering weaving, dyeing & finishing, industrial fabrics and PP FIBC plastic weaving; the result data comes from typical-scenario estimates and internal simulation.

A large weaving enterprise (anonymized) Weaving · 500 water-jet looms
Products applied: Light-Beam Warp Breakage Device + Textile MES

Light-beam warp-break detectors were installed in batches across 500 water-jet looms and connected to the Textile MES; warp-break events and operator output converge automatically, moving the workshop from manual logbooks to dashboard management.

  • Warp Breakage Rate Down 52%
  • Looms per operator: 4 → 8
  • Loom Operating Rate Up 9%
A decorative fabric enterprise (anonymized) Weaving · 200 air-jet looms
Product applied: Textile MES

200 air-jet looms were networked into the Textile MES, bringing order progress, quality traceability and production reports online, so management sees delivery pace in real time.

  • Production efficiency +28%
  • Traceability coverage 100%
  • 100% Automated Reporting
An industrial fabric enterprise (anonymized) Industrial fabrics · 80 air-jet looms
Product applied: Light-Beam Warp Breakage Detection Device

Light-beam devices were fitted to 80 air-jet looms; contact-free detection replaces drop wires, missed breaks are virtually eliminated and the devices need no mechanical maintenance over long use.

  • Warp break rate -48%
  • Maintenance cost -70%
  • Missed Detection Rate 0%
A PP FIBC enterprise (anonymized) Plastic weaving · Tape extrusion–circular weaving–lamination
Product applied: PP FIBC MES

MES connects the three processes — tape extrusion, circular weaving and lamination — with automatic piece counting, barcode traceability from resin pellets to finished bags, sharply cutting manual payroll work.

  • Piece-Rate Accuracy 100%
  • Inventory Accuracy 99.5%
  • Manual payroll work -70%

Types of textile enterprises served (partial · anonymized)

Due to commercial confidentiality, customer names and logos are not shown for now; the enterprise types below are within our service or pilot scope, and customer information has been anonymized with authorization.

Cotton spinning enterprise
Weaving business (water jet, air jet, rapier)
Printing, dyeing and finishing enterprises
Garment Sewing Enterprises
Home textile finished goods enterprises
PP ton bag · Plastic woven enterprise
Industrial cloth enterprises
Group-type multifactory enterprise
class="n34-wall-item">PP ton bag · Plastic woven enterprise
Industrial cloth enterprises
Group-type multifactory enterprise
News

Company News and Industry Insights

View all news →

FAQ · 16 Detailed Answers

Machine compatibility, installation, custom quotes, demo activation, overseas after-sales, rollout timeline, ERP integration, false-alarm rate and more. Click “Book a Demo” to enter demo.zhisuozk.cn instantly with no registration, or ask the smart assistant at the bottom right.

Let's Open a New Era of Textile Smart Manufacturing Together

Inquire about product details, book a demo or discuss partnership — we will respond within 24 hours.

💬 Not sure which product is right for you?Smart Assistant It can instantly answer questions about model adaptation, installation, quotation and demonstration, and support voice questions.

Company Address

Nantong, Jiangsu Province [ Detailed address ]

Phone

[ Phone ]

Email

[ Email ]

Business Hours

Monday to Friday, 09:00 - 18:00